3D Snacks Pellet Machine (Single Extruder Type)

What is a 3D Snacks Pellet Machine?

The 3D Snacks Pellet Machine is a high-efficiency food processing system designed for producing a wide variety of 3D-shaped ready-to-fry snack pellets. Built on Single Screw Extrusion Technology (First Time in India), it ensures low power consumption, easy operation, and high output efficiency.

This machine converts refined flour, potato starch, corn starch, rice flour, or blended formulations into dried 3D pellet shapes, which are later fried or roasted by snack manufacturers to create crunchy and crispy snacks.

3D Snacks Pellet Machine

Production Process

Mixing & Dough Preparation

Starches and flours (refined flour, potato starch, corn starch, rice flour, or blends) are mixed with water and additives to prepare dough.

Extrusion

The dough is processed through a single screw extruder, where pressure and controlled shear shape it into raw pellets.

Shaping

Specialized dies and rollers give the pellets unique 3D designs such as triangles, hearts, fish, bats, ovals, balls, hexagons, and more.

Drying

Continuous dryers reduce the moisture content, ensuring a long shelf life for the raw pellets.

Post-Processing

The dried pellets can later be fried, baked, or seasoned by snack companies before final packaging.

Key Features & Benefits

First Time in India – Advanced single extruder-based 3D pellet technology.
Wide Capacity Range – Available in 200, 300, 500 kg/hr and higher capacities as per requirement.
Customizable Shapes – Quick changeover of dies for multiple 3D snack designs.
Low Power Consumption – Energy-efficient system reduces operating costs.
High Productivity – Consistent output with minimal wastage.
Automation Options – Available with PLC controls for ease of operation.
Durable & Hygienic Design – Built with food-grade stainless steel for safety and longevity.
Easy Maintenance – User-friendly operation with low downtime.

Technical Highlights

Production Capacity: 200 / 300 / 500 kg/hr and above (customizable to client needs)

Shapes Available: Triangle, Heart, Fish, Bat, Ball, Oval, Hexagon, plus custom designs

Material Used: Refined flour, potato starch, corn starch, rice flour, or blends

Control System: Manual / PLC (as per model)

Construction: Robust stainless steel body with heavy-duty components

End Products

The 3D Snacks Pellet Machine produces ready-to-fry or ready-to-bake snack pellets in multiple 3D shapes. These pellets are lightweight, uniform in texture, and designed to expand perfectly after frying or roasting, creating the crispy crunch consumers love.

What You Can Produce:

3D Fryums – Popular shapes like triangles, hexagons, ovals, and balls, widely consumed in both domestic and export markets.
Novelty Shapes – Fun and attractive shapes (fish, hearts, bats, stars, smileys, etc.) designed to appeal to children.
Custom-Branded Shapes – Tailor-made pellet designs exclusive to your product line.
Bulk Snack Pellets – High-volume pellet production for wholesalers, exporters, and private-label manufacturers.

These pellets have a long shelf life, easy storage and transport benefits, making them an excellent raw material for snack manufacturers and exporters.

Applications

The versatility of the 3D Snacks Pellet Machine makes it suitable for a wide range of businesses in the food industry:

Snack Food Manufacturers – Ensure consistent production of high-demand 3D snack pellets.
Export-Oriented Units – Bulk pellet production for international snack markets.
Contract Manufacturers – Supply ready-to-fry pellets to snack brands or private labels.
Food Startups & Innovators – Launch differentiated products with custom shapes.
Large-Scale Processing Units – Expand product range and improve ROI with pellet-based snacks.

Why Choose Our Machine?

Investing in a 3D Snacks Pellet Machine means more than equipment — it’s about gaining a competitive edge in the snack industry.

Trusted Technology – Proven extrusion technology with modern enhancements.
Flexible Capacities – From mid-level (200–300 kg/hr) to high-output (500+ kg/hr) models.
Quick ROI – High market demand combined with low operating costs ensures fast return on investment.
Custom Solutions – Dies and configurations tailored to your product vision.
Local Support, Global Standards – Machines designed to global food standards with local training, service, and spare parts availability.