2D Fryums Machine (Double Extruder )
What is a 2D Snacks Pellet Machine?
The 2D Snacks Pellet Machine is a high-efficiency food processing system designed to produce a wide variety of flat, 2D-shaped snack pellets such as katori, animal, square net, wheel, and star designs. Using advanced double extrusion technology, it ensures uniform shape, smooth texture, and reliable output with low power consumption.
This machine processes wheat flour, potato starch, rice flour, corn starch, or blended formulations into dried 2D snack pellets, which are later fried or baked by snack manufacturers to create crispy, crunchy snacks widely consumed in the market.
Production Process
Mixing & Dough Preparation
Flours and starches (refined flour, potato starch, corn starch, rice flour, or blends) are mixed with water and food-grade additives to prepare a uniform dough, ensuring high-quality pellet formation.
Double Extrusion
The dough is processed through a double extruder system (cooker and former). This ensures proper cooking, shaping, and cutting of pellets with precision, while maintaining uniform texture and quality.
Shaping & Cutting
Special dies with face cutters form various 2D shapes such as katorti, animals, letters (abcd), square net, rings, stars, wheels, and other customized designs, making your snacks unique.
Drying
Continuous dryers reduce moisture content to extend shelf life and prepare the raw pellets for frying, baking, or seasoning while preserving shape and crispiness.
Post-Processing
Dried pellets can be fried, baked, or seasoned by snack manufacturers. This transforms them into ready-to-eat crispy snacks while retaining their 2D shapes and consistent texture.
Key Features & Benefits
- Double Extruder Technology: Efficient cooker and former system for high-quality 2D pellet production.
- Wide Capacity Range: Available in 200, 300, 500 kg/hr and higher as per requirement.
- Customizable Shapes: Quick die changeover for multiple 2D snack designs including fun, unique, or brand-specific shapes.
- Energy Efficient: Low power consumption for reduced operational cost.
- High Productivity: Consistent output with minimal wastage.
- PLC Control Options: Optional automation for easy operation and monitoring.
- Durable & Hygienic: Food-grade stainless steel construction ensures safety and longevity.
- Easy Maintenance: User-friendly design with low downtime.
Technical Highlights
Production Capacity: 200 / 300 / 500 kg/hr and above (customizable)
Shapes Available: Katorti, Animals, Letters (ABCD), Square Net, Ring, Star, Wheels, Custom Designs
Material Used: Refined flour, potato starch, corn starch, rice flour, or blends
Control System: Manual / PLC (as per model)
Construction: Food-grade stainless steel with robust components
End Products
The 2D Fryums Machine produces ready-to-fry or ready-to-bake 2D snack pellets. These pellets are lightweight, crisp, and uniform, expanding perfectly during frying or baking for maximum crunch.
Products You Can Produce:
- Classic 2D Fryums: Popular shapes such as rings, wheels, stars, and squares widely consumed domestically and internationally.
- Fun & Novelty Shapes: Animals, letters, and unique designs that attract children and enhance snack appeal.
- Custom Brand Shapes: Unique 2D shapes for brand identity and marketing differentiation.
- Bulk Snack Pellets: High-volume production for private-label, wholesale, or export markets.
- Healthy Options: Air-fried or baked pellets suitable for low-fat snack variants.
Applications
- Snack Food Manufacturers: Ensure consistent production of high-demand 2D snack pellets.
- Export-Oriented Units: Bulk pellet production for international markets.
- Contract Manufacturers: Supply ready-to-fry pellets to private-label or branded snack companies.
- Food Startups & Innovators: Launch differentiated snack products with fun and unique shapes.
- Large-Scale Processing Units: Expand product range and improve ROI with 2D pellet production.
Why Choose Our Machine?
- Proven Technology: Double extruder system ensures consistent high-quality 2D pellet production.
- Flexible Capacities: Suitable for mid-level (200–300 kg/hr) to high-output (500+ kg/hr) operations.
- Quick ROI: Low running costs and high demand for 2D fryums provide rapid returns.
- Custom Solutions: Dies and configurations tailored to your product line.
- Global Standards, Local Support: Engineered to international food safety standards with local service and spare parts availability.
2D Snacks Pellet Machine
Take Your Snack Production to the Next Level
Whether you need a standalone machine or a complete automatic plant, Forward Bit Engineering has the expertise to deliver. Let’s build your next success story.
